1. General
1.1 Equipment description
1.2 X5 Power Source 400 and 500
1.3 X5 Wire Feeder 200
1.3.1 Wire spool and hub (200)
1.3.2 Wire feed mechanism
1.3.3 Manual control panel
1.4 X5 Wire Feeder 300
1.4.1 Wire spools and hubs (300)
1.4.2 Wire feed mechanism
1.4.3 Manual control panel
1.4.4 Auto control panel
1.4.5 AP/APC control panel
1.5 X5 Wire Feeder HD300
1.5.1 Wire feed mechanism
1.5.2 Manual control panel
1.5.3 AP/APC control panel
1.6 X5 interconnection cable
1.7 X5 cooling unit (optional)
2. Installation
2.1 Installing power source mains plug
2.2 Installing cooling unit (optional)
2.3 Installing equipment on cart (optional)
2.4 Installing wire feeder with fixed plate
2.5 Installing wire feeder with standard rotating plate
2.6 Installing wire feeder with lockable rotating plate
2.7 Installing cables
2.8 Connecting welding gun
2.8.1 Installing welding gun holder
2.9 Installing remote control
2.10 Installing and changing wire (X5 WF 200)
2.11 Installing and changing wire (X5 WF 300)
2.12 Installing and changing wire (X5 WF HD300)
2.13 Installing and replacing feed rolls
2.14 Installing and replacing wire guide tubes
2.15 Installing gas bottle and testing gas flow
2.16 Other optional accessories
2.17 How to get welding programs
3. Operation
3.1 Preparing welding system for use
3.1.1 Filling cooler and circulating coolant
3.1.2 Calibrating welding cable
3.2 Using voltage sensing cable
3.3 Using X5 Manual control panel
3.3.1 Manual control panel: Settings
3.4 Using X5 Auto control panel
3.4.1 Auto control panel: Home view
3.4.2 Auto control panel: Channels
3.4.3 Auto control panel: Welding parameters
3.4.4 Auto control panel: Weld history
3.4.5 Auto control panel: Info view
3.4.6 Auto control panel: Settings
3.4.7 Auto control panel: Applying welding programs
3.4.8 Auto control panel: Weld data view
3.5 Using X5 AP/APC control panel
3.5.1 AP/APC control panel: Home view
3.5.2 AP/APC control panel: Weld Assist
3.5.3 AP/APC control panel: Channels
3.5.4 APC control panel: WPS view
3.5.5 AP/APC control panel: Welding parameters
3.5.6 AP/APC control panel: Weld history
3.5.7 AP/APC control panel: Info view
3.5.8 AP/APC control panel: Device settings
3.5.9 AP/APC control panel: Applying welding programs
3.5.10 AP/APC control panel: Weld data view
3.6 Additional guidance to functions and features
3.6.1 Trigger logic functions
3.6.2 1-MIG
3.6.3 WiseFusion feature
3.6.4 WisePenetration+ feature
3.6.5 WiseSteel feature
3.6.6 Pulse welding
3.6.7 WiseRoot+ process
3.6.8 WiseThin+ process
3.6.9 MAX Cool process
3.6.10 MAX Position process
3.6.11 MAX Speed process
3.6.12 Wireless connection (WLAN)
3.6.13 Digital Welding Procedure Specification (dWPS)
3.6.14 WeldEye ArcVision
3.6.15 WeldEye with DCM
3.6.16 USB backup and restore
3.6.17 USB update
3.7 Using remote control
3.8 Lifting equipment
4. Maintenance
4.1 Daily maintenance
4.2 Periodic maintenance
4.3 Service workshops
4.4 Troubleshooting
4.5 Error codes
4.6 Installing and cleaning power source air filter
4.7 Disposal
5. Technical data
5.1 X5 power sources
5.2 X5 wire feeders
5.3 X5 cooling unit
5.4 X5 ordering info
5.5 Wire feeder consumables
5.6 Welding program work packs
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Current View
X5FastMigOperatingmanual-ENX5FastMigX5FastMigPulse©Kemppi11920960/2244
X5FastMigOperatingmanual-ENCONTENTS1.General51.1Equipmentdescription71.2X5PowerSource400and500121.3X5WireFeeder200141.3.1Wirespoolandhub(200)151.3.2Wirefeedmechanism161.3.3Manualcontrolpanel171.4X5WireFeeder300181.4.1Wirespoolsandhubs(300)201.4.2Wirefeedmechanism211.4.3Manualcontrolpanel211.4.4Autocontrolpanel221.4.5AP/APCcontrolpanel221.5X5WireFeederHD300241.5.1Wirefeedmechanism261.5.2Manualcontrolpanel271.5.3AP/APCcontrolpanel271.6X5interconnectioncable291.7X5coolingunit(optional)322.Installation332.1Installingpowersourcemainsplug352.2Installingcoolingunit(optional)362.3Installingequipmentoncart(optional)382.4Installingwirefeederwithfixedplate412.5Installingwirefeederwithstandardrotatingplate442.6Installingwirefeederwithlockablerotatingplate472.7Installingcables502.8Connectingweldinggun562.8.1Installingweldinggunholder562.9Installingremotecontrol582.10Installingandchangingwire(X5WF200)592.11Installingandchangingwire(X5WF300)642.12Installingandchangingwire(X5WFHD300)702.13Installingandreplacingfeedrolls742.14Installingandreplacingwireguidetubes772.15Installinggasbottleandtestinggasflow792.16Otheroptionalaccessories82©Kemppi21920960/2244